Showing posts with label projects. Show all posts
Showing posts with label projects. Show all posts

Sunday, September 14, 2014

Giving the truck a little bit of a lift


I would like to think that it was something that I did to get a truck and trailer combination that are so well matched for each other, but with the way things came together, I don't think that I can take all of the credit. Never the less, we enjoy having a truck that can pull our trailer so easily, and that the trailer falls into the load and towing capacities of the truck. I haven't been concerned or had to deal with headlights pointing up or the back end sagging too much. But there is always room to make things better, which is why we decided to add air bags to the rear suspension to help improve the ride and comfort while towing.

We purchased the Load Lifter 5000 air bags (Amazon link) from Air Lift, getting the specific model for the 2012 Ford F 350. I believe the air bags themselves are the same, but the mounting hardware is vehicle specific, so if purchasing, please make sure you have the correct kit.
All of the parts laid out, coffee ready, and YouTube videos at the ready.
I read the reviews on Amazon and saw that people used YouTube videos to help with the install, which helped relieve any anxiety about installation difficulty. I even got more excited when the box that the parts came in advertised the companies own YouTube channel. I quickly went there to prepare for the install, only to find out that it is a lot of promotional videos with two videos that were not helpful for me, since the trucks that were shown were not my make or model. Thankfully, a few other searches around YouTube gave me a video of a 2013 F 350. The only difference that I had to work around was that I have the factory installed fifth wheel/gooseneck hitch and they had an aftermarket gooseneck. Click here to watch the video.

There are few items I would like to add after watching their video and doing the install myself. If you have access to a vehicle lift, use it. Walking underneath of a vehicle is so much easier than having to crawl under it. If you don't have a lift to use, take off the spare tire, it will create some much needed room. I was able to fully sit up under my truck with the tire off.

Have a few jacks handy. I used one to hold up the axle so I could get the wheel out of the way, and I used the other on the frame to lift it up and give myself some room to put the airbag in place.

Before you start the installation, make sure that you have all of the parts and pieces needed. Air Lift gives you everything you need for a straight install if your truck is factory stock, but if you have added any towing hitches or plates, you will need different hardware depending on what you have installed and some drill bits to make new holes. Speaking of holes...

Even with my factory truck that was supposed to be a straight forward install, the two main holes through the frame for the big 1/2" bolts was partially blocked by the hitch plate, requiring me to make some wiggle room.
This is where I am supposed to be able to fit a 1/2" bolt. Yeah right.

I notched the hitch plate just enough to get the bolt to slide through. Don't forget to repaint the metal after drilling/grinding.
The only other issue I ran into with the install was with some long carriage bolts running close to some lines. I didn't have enough slack to do any rerouting of the lines, so I wrapped the bolts with some rubber splicing tape that I had in my electrical arsenal. This stuff is thick and made to take some high temperatures, so I think it will hold up just fine.
I did this to both sides of the axle. 
I routed the air lines to the back by the license plate. The plastic part of the bumper made for an easy install point. I kept them separate instead of running both lines to a common fill point with the thought of one bag transferring extra pressure to the other in the instance of a load shift/unbalanced load, and didn't want the problem to be exaggerated by the change in pressure.

After finishing the install, I filled both bags to check for leaks and then went for a test drive with a few heavy tool boxes in the back. I could tell an immediate difference in the way the truck handled over bumps and the way that it absorbed the weight. I am excited to pull the house and see how much better the ride will feel.


Thursday, January 2, 2014

Replacing the Power Converter

For awhile now, our power converter, the device that is responsible for taking 120 volt AC and converting it to 12 volt DC, has been dying. It's been a slow, painful, agonizing death, complete with buzzing, humming, irregular output, and periods of not functioning at all. So I ordered a replacement for it, and it finally got to us.

As a side note, do not have any imperative equipment fail or need replacement around the holiday times. It will take twice as long for the replacement to get to you than it normally would, and you will be anxious and frustrated beyond belief.

The shiny new converter!
I replaced a WFCO 65 amp converter with a Progressive Dynamics (PD9270V) 70 Amp Power Converter . I originally looked at a direct replacement, but the WFCO had some bad reviews, and I didn't want to have to deal with the same issues in a year or two. The Progressive Dynamics model comes with the company's Charge Wizard circuiting, which is a multi mode operation allowing for normal operation/charging, a quick charge mode, a storage mode, and a desulfation mode. The unit is designed to automatically select the mode needed, but also comes with a remote pendant to allow manual selection.

Installation was pretty easy. I had already done the leg work of locating the old converter, which was pretty easy with the noise that it was making. Access was behind a panel in my basement, which gave ample work space.


The panel is easily removed with four screws to reveal...

...the power converter (and some plumbing. Not well thought out if you ask me).
Always remember to shut off all electricity before working on any appliance. In this case it meant shutting off the breaker in the 120 volt panel as well as disconnecting the battery. Safety first.

Removal and installation was a breeze. Remove two screws holding down the existing converter, unhook the positive and negative wires from the DC output side, and remove the grounding/bonding wire from the housing. The converter is connected to the 120 volt paned via a standard Edison plug. This was the hardest part of the process, since I had to reach my hand into the dark hole to feel where it went. Reverse the process for installation.
The new converter in place.
As I mentioned, the converter came with a remote pendant. We have a closet directly above the power center, providing a convenient place for installation.
Glad I can close the door, that green light is bright!

I'm very excited to have a consistent 13.5 volts, even with all of the 12 volt lighting and systems in use. All in all, the whole job took about 20 minutes.


Thursday, March 21, 2013

Free WiFi!

Honestly, I don't think that it matters who you are, hearing those words seems to make any person's day. Being a constantly connected society, having access to an Internet connection with any reasonable amount of speed can make most people giddy. It seems that we are getting to the point that most retail establishments offer some type of Internet access while you wait or dine.

On the road, we are constantly looking for an Internet connection so that we may update our apps and software, connect on Facebook and check email, and to write blog posts such as this one. A recent step that we have taken to help out with a more reliable connection and speed while not taxing our cellular data plan is to install a system to extend to existing wifi networks that we normally would not be able to access from our campsite. Thanks to our friends at Full Time Families for their initial write up on this system and to Steve for showing me how his setup works, I went ahead and purchased the hardware that I didn't have on hand and got to work. Below, you will find links to the products at Amazon. I already had the cabling and router on hand, but have included links to those as well.



The installation of the hardware was the easy part for me. I spent some time planning out how I wanted the wiring to be run down into the RV and then began with a Lowe's run to get the last few things that I needed. I planned on mounting the antenna to my TV antenna so that I could raise and lower it easily for travel.
Material to mount the antenna
I needed to create a bracket since the U bolts would not fit around my TV antenna in the down position. I used a piece of 1 inch angled aluminum that I cut two 4 inch pieces off of, then pre-drilled holes to line up with the antenna holes for the U bolts. I didn't want to screw the angled pieces onto my antenna and risk nicking the TV antenna cable or the screws getting loose over time, so I very permanently mounted it with some JB Weld. I used the Kwik Weld, since I am familiar with the product and was ready to move quickly. If you have never used JB Weld before, use gloves and have a lot of disposable surface available (read cardboard or plastic). It is a very permanent bond, with at least a 3000 psi breaking rating.

So my antenna is not going anywhere.

Once I attached the bracket to the antenna, I ran the cat 6 cabling to give the JB Weld time to cure. My TV antenna sits next to my front air conditioning unit, and I was able to find a path for the wire to come down into the RV there. I was unable to fish the wire through the ceiling, so I opted to use some wire mold to conceal and support the wire over to the router.
Clean and polished.
Once that was done, I went back to the roof to finish the installation. I attached the antenna to my bracket, hooked the bullet to the wire, and then connected the bullet to the antenna. A few cable ties to keep things neat, and Voila!


The unit raises and lowers very easily and with little strain. I am happy with how clean the installation ended up being, albeit the fact that I cannot adjust the antenna up or down, but it is 14 feet off of the ground, so I think that reception will be alright.

There really aren't any setup instructions for the software on the bullet, but the company does offer a wiki and support forum for questions and troubleshooting. I was fortunate to have someone familiar with the interface that could field my questions. Being someone who is enough of a techie to be dangerous, I found it simple enough to use. Once the initial settings are taken care of, it is just a matter of logging into the bullet and selecting a wifi network to connect to. I have already noticed a huge difference in power and reception. I am able to 'see' 3 times as many networks as before. The down side is that even though I can 'see' some networks, they are not powerful enough to be able to communicate back and forth enough for me to use them.

Thursday, December 20, 2012

Honey, let's eat on the floor for a few days

As it is with most RV remodel/modifications, it begins with a thought. A 'What if' or 'What do you think about this', and then the ball just picks up speed from there.

For this go around (admitting that it won't be the last), my wife brought up the idea of an L shaped dinette to replace the booth that came with the rig. The goal was to make it so that all 6 of us could sit at the table together. The booth was set up so that just the 4 kids fit. 

We first looked for something that was already made, checking local furniture stores, consignment shops, and even the thrift stores. We did not find anything. Not, we didn't find anything close. We just didn't find anything. So, time for a custom build.

Since it had been more that 2 days since I had last worked, I heard 'PROJECT' and took off with the idea. I soon had my sketch book out, drawing angles, taking measurements, creating a cut list, and making a material list.

This is the point that my wife chuckles on the outside, saying 'You're cute', but inside she is saying 'Yes!' and patting herself on the back.

After a preliminary run to the hardware store to confirm some materials were available and finishing up the plans, I was off. I do find it humorous that we didn't get back home until 3:30 with the first load of material, but I jumped right in until it was too dark to work.
The booth that came in the RV...
...quickly turned into this.
I jumped right back into the project the next morning, politely waiting a half hour after quiet hours was over so as not to disturb any neighbors. Soon I had the base put together and brought it inside for a dry fit.

It wasn't long before I had all of the wood cut and assembled, so it was time to stain and polyurethane.
Assembly and staining outside.
My timetable was thrown off some because of the humidity affecting drying times, so I had to move things inside once it got too dark and the temperature dropped some.
Let it sit overnight to fully cure and dry.
The next morning was final assembly and trimming out. To save a few inches, I only built a back on the portion against the couch. The wall can be leaned on, and we can use some cushions if someone needs better support. The kids are the ones sitting back there, but they sit forward and not against the wall.


My goal was to try to have a zero weight change. I didn't pull out a scale or anything, but after lifting each of the old benches and then the new ones, I came within a pound. We do have more storage under each bench than before, and it is easier to access thanks to a hinged lid instead of having to take the cushions and base off to get below. For the time, we are reusing the table that came with the RV. It is a close fit, but I wouldn't mind having something that is made for the space and matches the new furniture.

Stephanie found a few folding chairs and pillows from World Market to put on the finishing touches.
Finished product.
We now have a space where all 6 of us fit. We tried it out for dinner, and it fits perfectly.

Sunday, January 1, 2012

Playing around with Pinterest

It's no secret that I love to try new, crafty ideas out and that Jason requires lots of projects when the weather drives us indoors, so yesterday we put our heads together and made this nifty little necklace holder together:
Necklaces no longer live spread across our dresser!
I got the idea from Pinterest where I had pinned this image a couple of months ago but hadn't figured out quite how i would implement the idea:

Original idea from Pinterest
As far as projects go, this was SUPER simple! The only materials needed were:
  • A piece of scrap wood (mine is just under 1 foot in length, because that's what worked in my space
  • Drawer pulls or knobs (we happened to have extras from when we purchased our bedroom furniture...7.5 years ago--yes, we have packrat tendancies...)
  • Screws to attach the knobs or pulls to the board
  • Paint, if you choose to paint the board
  • Power drill to make the holes for your screws
  • Picture hanger brackets to mount it to the wall
First, I painted my piece of wood and allowed it to dry. Since it's a rough-hewn piece of wood, I decided on just one coat to let the natural wood grain show through.
After the wood was dry, we measured and marked the places where we would drill the pilor holes for the screws. After double-checking that the knobs will be where i wanted them, Jason drilled the pilot holes just slightly smaller than the screws we would use.
Next, he went back and screwed the screws into the board with the power drill, so that the screws were flush with the board on the back and sticking out about 1/4-inch on the front. I attached the knobs to the board, then we gently attached the picture-hanger brackets to the back and hung it on the wall.
30-minute project, not including drying time for the paint! So simple, but makes such a visual difference in the organization of our bedroom!
The best part is that we had all of the supplies on hand, just sitting around and waiting for a purpose--a virtually free project too! I love finding new uses for old things!

Sunday, September 25, 2011

Bored or not bored

To quote my wife, 


"My simple question of, "Honey, can you help me open the shed door?" (it shifted on the foundation a bit more after the latest storms) has turn into him putting a jack under it, lifting it up on its foundation and re-hanging the doors this evening.
Me thinks Jason has been a bit short on DIY projects around here in the past couple of weeks!"
Yeah, so what.  I recognize that I am this way.  Give me something to do, and once I'm all in, it's on like Donkey Kong.  I frustrate myself with this, because I recognize that I will put the blinders on and not really catch everything else going on around me.  Next thing you know, it's a few hours later and I am supposed to be giving the kids a bath (in reference to above quote).  I love getting into projects and having them to do; I enjoy the sense of accomplishment and having fixed/created with my own two hands.  The flip side is that I dislike having shut out everything else because I am so focused on getting the task done.
The doors work, but don't quite swing the way that I want them to.  I'm sure that there is a joke in there somewhere.
I write this as the rain drizzles down outside, where most, if not all, of my projects reside.  Placing me under a pseudo house arrest.  For now.